2002 Burley Tobacco Production Guide

Prepared by: Danny R. Peek, Extension Specialist; T. David Reed, Extension Agronomist; James L. Jones, Extension Agronomist; Charles S. Johnson, Extension Plant Pathologist; Paul J. Semtner, Extension Entomologist; Carol A. Wilkinson, Associate Professor; Virginia Tech

Publication Number 436-050, Posted March 2002


Table of Contents

Agronomic Practices
Greenhouse Transplant Production
Disease Control
Weed Control
Insects on Tobacco
Harvesting, Curing, Stripping and Marketing
EPA Worker Protection Standards for Commonly Used Pesticides for Burley Tobacco
Burley Extension Personnel

AGRONOMIC INFORMATION

Danny R. Peek, Extension Specialist, Burley Tobacco
T. David Reed, Extension Agronomist, Tobacco

TRANSPLANT PRODUCTION

The production of an ample supply of uniform, healthy plants that are available reasonably early in the transplanting season is the first step for a successful crop. The best practice is to produce your own transplants. Doing so will reduce the likelihood of importing disease and pest problems onto your farm. The next best alternative is to buy transplants from someone in your local community. If you must import transplants, purchasing certified disease free transplants is strongly recommended.

An outline of plant bed management practices which have proven to be effective over the years is given below. If these suggestions are followed, most of the risks in plant production should be reduced or eliminated.

  1. Locate the bed on a deep, fertile soil with good surface and internal drainage and a southern or southeastern exposure. The site should be near an adequate water supply and protected by windbreaks on the north and west sides.
  2. Seed 75 to 100 square yards of plant bed for each acre of tobacco to be planted. (Proper plant bed clipping may reduce plant bed area needed to 60 to 80 sq. yds. per acre).
  3. Prepare a good seed bed. The soil should be well pulverized, smooth, and free of clods. Flat and saucer-shaped beds should be avoided. To assure good surface drainage, beds should be broken to the center with a moldboard plow so that the center of the bed is 2-3 inches higher than the surrounding area. Heavy equipment that will tend to pack the soil should not be used in the later stages of plant bed preparation.
  4. Fumigate soil with methyl bromide when soil moisture is right for cultivation and the air temperature is 550F or higher, preferably in the fall.
  5. Apply 50 lbs. of 12-6-6 fertilizer per 100 sq. yds. and disc into top 2 to 3 inches of soil. If extra nitrogen is needed, 3-6 pounds of nitrate of soda (16-0-0) per 100 sq. yds. can be used as a top dressing. To avoid plant injury and possible loss of transplants organic forms of nitrogen are not suggested for use on plant beds.
  6. Sow 1/6 to 1/8 oz. of seed per 100 sq. yds.; cover with a thin layer of straw and place cover directly on straw (15-20 lbs. of straw per 100 sq. yds.).
  7. Beds covered with porous materials (Reemay, cotton, etc.) should be watered frequently in dry weather. Frequent, light applications during the germination period often mean the difference between a good stand and plant bed failure. One-fourth inch (about 140 gallons per 100 square yards) every other day should be sufficient for germination and establishment of plants. As the plants develop in size, about 1/2 inch of water twice a week is usually adequate. Water should be applied slowly enough so that it is absorbed and the force of the water does not dislodge seedlings. Plant beds should be watered when the soil is dry, regardless of the temperature. Plants can perish in cold weather as well as warm weather.
  8. Control diseases and insects using only approved chemicals.
  9. Consider clipping beds two to four times about five days apart beginning at a height of four inches and ending at a height of eight inches to improve plant uniformity and/or delay growth of plants. Clip approximately 1/2 inch above the bud of the largest plants.

The lack of sufficient water is perhaps the most frequent cause of inadequate plant bed stand and transplant shortage. Moisture is particularly necessary for seed germination and seedling establishment. Natural rainfall is often not adequate and must be supplemented with irrigation to ensure production of adequate transplants.

Deficiencies of sulfur or magnesium may be corrected by broadcasting 5 lb of Epsom salts per 100 sq. yds or 3 lb/100 sq. yds of Sul-Po-Mag. Three pounds of potassium sulfate per 100 sq. yds may also be used to correct a sulfur deficiency. Apply these materials to dry plants and follow with a light irrigation.

PLANT BED MECHANIZATION

Narrow-raised Plant Beds
A narrow (4 to 6 ft wide), raised plant bed has many advantages over the more traditional 5-yard wide bed. The narrow bed facilitates the use of tractor mounted equipment for spraying, clipping, and undercutting. In addition to reducing labor and increasing efficiency of transplant production, raised-narrow beds are better drained and easier to undercut than traditional beds. Raised beds, which are flat across the top, may be formed with a tilrovator or bedformer. Acceptable raised beds may also be formed by breaking the bed to the center with a turning plow and disking with the angle taken out of the back section of the disk.

Mechanical Seeding
Mechanical seeding that will insure a uniform rate of seed is becoming more popular in tobacco transplant production. Most precision seeded beds utilize pelleted or coated seed that can be metered for a specific seed spacing. Commercial seed companies are now marketing pelleted seed of most popular varieties. The Stanhay Precision planter has been used most frequently and has given good results.

Clipping Plants
Clipping (removal of a portion of the leaves above the bud) has been shown to increase uniformity among plants and increase the percentage of usable plants on a bed. Removal of leaves from larger plants permits light penetration to smaller plants allowing them to catch up and produce a higher percentage of desirable plants in one pulling. Clipping is also a good management tool to salvage overgrown plants or to hold back excessive growth of plants in the bed during adverse field conditions. Two clippings spaced 4 to 5 days apart can delay transplanting by 7 to 10 days. Clipping can be accomplished with a modified high suction lawn mower or a tractor-mounted rotary mower with rear mounted gauge wheels. Tractor-mowed mowers work best on narrow (6 ft wide), raised plant beds, but can be used on wide (15 ft) beds by running one set of wheels down the center of the bed.

Plants should be clipped when the largest plants reach a height of 4 inches; repeated clipping can be done 4 to 5 days apart. Care must be taken not to cut the buds off. The mower should be washed with a 1:1 solution of household bleach and water before and after each use to minimize the possible spread of virus diseases.

Plant Bed Undercutting
Undercutting, a new technique accomplished by pulling a blade just below the root system of transplants, can be used to reduce labor for pulling plants. Undercutting loosens the soil around plant roots and makes pulling easier and faster. Research conducted at N. C. State University by R. C. Long showed that pulling labor can be reduced by 50 to 60% on clipped beds with undercutting. Undercutting is most advantageous on beds with a high percentage of uniform, useable plants; therefore, plants should be clipped two or three times before undercutting. A narrow plant bed (4 to 6 ft wide) is suggested where undercutting will be used.

VARIETIES

Carol A. Wilkinson, Associate Professor, Agronomy

Variety selection is a very important step in the successful production of burley tobacco. Individual farmers have different requirements for the variety or varieties grown on his/her farm. Requirements for disease resistance, yield potential, ease of growing and curing, and market acceptance should be considered when selecting a variety.

Three new varieties were commercially available for the 2001 growing season. KT 200, NC 4, and HB 04P met the chemical and physical standards in the 1997, 1998, and 1999 Regional Variety Evaluation Program, respectively. One new variety, NC 5, is available for the 2002 growing season. Growers are advised to plant only a limited acreage of any new variety until more information and experience is available from a wider range of soil and climatic conditions.

KT 200 (tested as GR 171) was released jointly by the University of Kentucky and University of Tennessee. It is a late maturing hybrid with moderately high yield potential. KT 200 is moderately resistant to black shank and is recommended for growers with serious black shank problems. It has a high level of resistance to black root rot. KT 200 is resistant to tobacco mosaic virus, wildfire, and the virus complex (potato virus Y, tobacco etch virus, and tobacco vein mottling virus). It is darker green than most other varieties, holds well at the bottom of the plant, and occasionally sunburns during curing.

NC 4 (tested as NC 9810) and NC 5 (tested as NC 9806) are developed by North Carolina State University. Both are moderately yielding hybrids with resistance to tobacco mosaic virus, the virus complex, wildfire, and root knot nematode. NC 4 has a high level of resistance to fusarium wilt and black root rot and a low level of resistance to black shank. NC 5 has a high level of resistance to race 0 black shank and a low to moderate level of resistance to race 1 black shank. Seed will be available from F. W. Rickard Seed Company.

HB 04P (tested as B 04P) was developed by F. W. Rickard Seed Company. It has excellent yield and quality potential. HB 04P has broad round leaves, a semi-upright growth habit, and medium maturity. It is resistant to tobacco mosaic virus and wildfire. HB 04P has a high level of resistance to black root rot. It is susceptible to black shank and the virus complex.

Agronomic information, disease resistance rating, and other characteristics of varieties tested at the Southwest Virginia Agricultural Research and Extension Center in 2001 are shown in Table 1 and Table 2. For more detailed information on varieties refer to publication 436-417 (Revised 2002) "Burley Tobacco Variety Information for 2002".

Table 1. Yield, Value Indices, Agronomic, and Disease Information for Released Varieties Tested at Southwest Virginia Agricultural Research and Extension Center, Glade Spring, VA, 2001.1
          Mid Leaf Disease Reaction2
CultivarYield (lbs/A) Value ($/A) Price ($/cwt) Grade index1 Plant height (inches) Leaf no. Days to Flower L W BS BRR TMV WF
                --(inches)--    
KY 14 2775 4417 159 48 53.0 22.8 62 31.0 12.3 S M H H
KY 9073 2881 4219 146 40 55.1 23.5 67 28.7 13.6 L H H H
KY 9103 2433 4348 179 61 53.4 19.3 62 29.9 12.9 4 H H H
NC 2000 2946 4546 155 36 49.0 23.2 73 27.4 11.3 S S H H
TN 903 2764 4511 162 48 50.5 20.9 65 28.1 11.9 M H H H
TN 973 2937 5148 175 55 51.7 21.6 64 28.2 12.0 M H H H
Bu 21 x KY 10 3084 5786 188 62 54.7 22.1 63 29.4 12.4 S L H H
HB04P 2639 4713 178 57 55.8 21.0 61 30.3 13.4 S H H H
KY 14 x L 8 2638 4927 187 64 49.5 18.9 59 30.6 13.1 5 M H H
KT 2003 3057 4605 151 44 53.8 22.9 67 28.9 12.5 L H H H
NC 4 2854 4959 174 55 54.3 21.5 65 28.7 12.5 L H H H
NC 5 2706 4287 157 48 53.8 21.3 66 30.5 13.6 4 H H H
NC BH129 2799 4958 177 55 57.1 20.7 64 30.1 13.1 S H H H
Clay's 403 3117 5348 172 57 52.7 21.9 69 29.8 13.0 S M H H
PF 561 2617 4407 168 54 52.8 20.3 62 29.3 12.2 M H H H
R 6303 2730 4659 170 57 56.4 21.4 64 28.6 12.7 M H H H
R 711 3078 4351 142 36 52.3 20.9 67 30.2 12.5 S M H H
R 712 2849 4650 163 48 55.3 21.3 63 30.1 12.7 S H H H
1 Grade index is a numerical quality rating based on government grade. High ratings are best.

2BS = black shank; BRR = black root rot; TMV = tobacco mosaic virus; and WF = wildfire. Resistance levels: H = high; M = moderate; L = low; S = susceptible, and ‚ not determined.

3High resistance to tobacco vein mottling and medium resistance to tobacco etch virus.

4High resistance to race 0 and medium resistance to race 1.

5High resistance to race 0 and no resistance to race 1.

Table 2. Color and group grade data for released varieties tested at the Southwest Virginia Agricultural Research and Extension Center, Glade Spring, VA, 2001.
 Color Grade 1(%)Group Grades 2(%)
CultivarL F FR K M VF X C B T
KY 140 20 0 64 16 0 0 28 66 6
KY 907 0 14 0 86 0 0 0 21 74 5
KY 9100 75 0 25 0 0 0 22 65 13
NC 20000 0 0 74 0 26 0 24 63 13
TN 90 0 38 0 62 0 0 0 28 67 5
TN 970 41 0 39 20 0 8 17 71 4
Bu 21 x KY 10 0 48 0 6 27 19 0 28 66 6
HB04P 0 38 0 34 28 0 0 28 61 11
KY 14 x L 80 88 0 12 0 0 10 20 65 5
KT 200 8 0 0 82 10 0 0 28 62 10
NC 40 36 0 39 20 5 0 25 75 0
NC 5 0 28 0 72 0 0 0 24 65 11
NC BH129 0 36 0 33 26 5 0 25 63 12
Clay's 4030 56 0 44 0 0 0 27 69 4
PF 5619 43 0 48 0 0 9 17 68 6
R 6300 56 0 44 0 0 0 26 62 12
R 7110 0 0 100 0 0 0 30 65 5
R 7120 9 0 58 28 5 0 30 64 6
1 L = buff; F = tan; FR = tannish red; K = variegated; M = mixed; VF = greenish tan.
2X = flyings; C = lugs; B = leaf; T = tips.

TRANSPLANTING AND SPACING

The time of transplanting is largely dependent upon when the plants reach transplant size. It is good to plan to have the plants ready for transplanting about May 15. Early transplanting, before June 1, is preferred to a later planting because moisture conditions for quick, early growth are usually better. Good stocky plants with a healthy root system are most essential to obtaining a full stand without replanting. Plants 8" to 10" in length with stems of about the diameter of a pencil live better and grow more rapidly than the smaller or larger plants.

The use of a properly adjusted mechanical setter is highly desirable and results in a stand with better early growth than a hand-set stand. Replanting of missing plants is usually not an economical practice if the original stand is 90% or more. With a limit on the pounds of burley which can be marketed, growers should strive for efficiency and lower cost of production to increase their income. Under the poundage control program, growers are now permitted certain practices which were either not feasible or not permitted under the program of acreage control.

Some suggestions which may be helpful are:

  1. At transplanting, plan for a 95% or better stand without replanting by setting only strong stocky plants about eight inches long (from ground to bud) and using sufficient water at time of planting.
  2. Use a wider spacing. Space plants 18 to 24 inches apart. This will result in more weight per plant so that fewer plants will need to be handled at setting, harvesting, and stripping. The acreage used will need to be slightly larger than that used previously.
  3. Plant eight to ten rows and skip one so that a tractor sprayer may be used to apply any needed insecticides and the sucker control chemical. This will also facilitate harvesting operations by permitting easier dispersal of sticks before cutting and more convenient pick-up of tobacco when housing.

SPACING CHART - PLANTS PER ACRE
RowSpacing in Rows (Inches)
Width (Inches) 16 18 20 22 24
42 9334 8297 7467 6788 6222
44 8912 7920 7128 6480 5940
46 8523 7576 6818 6198 5682
48 8167 7260 6534 5940 5445

EFFECT OF SPACING
Yields and values of burley tobacco (from three fertility treatments with two plant spacings) at the Southwest Virginia Research and Extension Center:

Treatments1Plant Spacing Yield lb/acre Value $/Cwt Value $/acre
150-200-300 18"
24"
2662
2598
117.39
117.51
3125
3053
200-200-300 18"
24"
2634
2553
117.08
117.66
3084
3004
150-200-475 18"
24"
2749
2573
117.35
117.41
3226
3021
Average of 18" 2682 117.26 3145
Average of 24" 2575 117.51 3026
1 Pounds per acre of nitrogen, phosphorus, and potassium.

   Percent by weight
Treatments1 Plant spacing Quality 1,2,3 X & C group Poor color
150-200-300 18"
24"
85
83
61
43
3
2
200-200-300 18"
24"
83
81
45
43
2
0
150-200-475 18"
24"
83
85
60
57
7
2
1 Pounds per acre of nitrogen, phosphorus, and potassium.

The 18" spacing produced a higher acre yield than the 24" spacing at each fertility level, with an average 4.15% increase for the closer spacing. The 18" spacing requires 2075 more plants to be produced, transplanted, harvested, housed, and stripped. As an average of the three fertility levels, plants at the 18" spacing returned $37.90 per 100 plants, while plants at the 24" spacing returned $48.63 per 100 plants or 28.31% more per plant.

There was a slight trend for tobacco from the 24" spacing to be a little better in value. There was little or no difference in the percentage of quality tobacco produced from the two spacings, but there was a slight trend for the tobacco from the wider spacing to be heavier in body. Tobacco produced from the 24" spacing was slightly better in color.

FERTILIZATION

A tobacco fertilization program should supply the nutrients needed to produce a good yield of high-quality tobacco and also maintain and/or build up the nutrient level of the soil. Of the many factors that influence burley tobacco production, fertilization practices are among the more important. Fertilizer requirements for burley tobacco are higher than for most other agronomic crops and special attention must be given to this phase of production if the highest net profit is to be realized.

Nutrient Rates
The first step in determining fertilizer needs is a soil test. It will indicate the level of phosphorus and potassium in the soil and aid in determining if lime is needed to keep the pH in the desirable range (5.8 - 6.2) and to supply needed calcium and magnesium. The Soil Testing Laboratory at Virginia Tech will run a soil test, for in-state commercial farmers, at no charge; $3.00 for organic matter and $3.00 for soluble salts. Soil testing is also available through commercial laboratories and farm supply dealers. In addition to results of the soil test, the following factors should be considered in determining fertilizer rates:

  1. Amount and quality of manure to be applied
  2. Stand and growth of legume to be turned under
  3. Cropping and fertilizer history of the field
  4. Yield and quality of tobacco generally produced on the field

Although the fertilizer program begins with a soil test, it ends with your experience. Your past results should be a major consideration when arriving at fertilizer rates.

Due to the many factors necessary to consider when making fertilizer recommendations for a particular field, data in the following table can be used only as general recommendations for nitrogen (N), phosphorus (P2O5) and potassium (K2O).

Soil TestFertilizer Recommendations (lb/A)
Level N P2O5 K2O
L 175-200 290-330 250-350
M 175-200 60-100 200-250
H 175-200 40 100-200
VH 175-200 40 100

Nitrogen usually affects the yield and cured leaf quality of burley tobacco more than any other nutrient. Failure to apply enough nitrogen will result in small plants, early firing, and low yield and quality. Excess nitrogen can cause plants to grow too large and become difficult to harvest and cure. Present research indicates that a total of 175 to 200 pounds of nitrogen per acre are necessary to produce high yields of good quality burley tobacco.

The total amount of nitrogen supplied may come from commercial fertilizer, manure, legumes, and other crop residues. Dairy manure will normally supply about 5 lbs of available nitrogen per ton. However, dairy manure should not be applied in excess of 10 tons per acre because of chlorine and soluble salts. Nitrogen can be lost easily by leaching from sandy soils.

Phosphorus is probably the nutrient used most excessively in tobacco fertilization in Virginia. Repeated applications of larger quantities of phosphorus than plants can absorb, and with essentially no loss from leaching, has resulted in a general buildup of this element. Fertilizer sales indicate that about twice as much phosphorus is generally used on tobacco as needed. Based on a summary of soil analyses of tobacco fields by the Virginia Tech Soil Testing Laboratory, approximately 88% of the soils had a medium or higher phosphorus level. Present research indicates that 40 to 60 pounds per acre of P2O5 is adequate for tobacco if the soil test shows phosphorus to be medium or higher.

Potassium probably affects the quality or usefulness of the cured leaf more so than any other element. Potassium is necessary not only for growth, but it also enhances the burning quality of the tobacco. Potassium promotes the spread or width of the leaves and makes them light bodied. A deficiency of this element will be noticeable in the growing plant at the leaf tips and margins which have a bronze yellow appearance and tend to turn down or curl under. The tips of the leaves may deteriorate and fall off in the field, giving the tobacco a ragged appearance. Tobacco deficient in potassium is more subject to leaf diseases such as wildfire and brown spot.

The amount of potassium to apply for the burley crop may vary from about 100 lbs. per acre of K2O for soils testing in the upper high range of availability to 300 or more for soils testing in the low range.

Since high levels of chlorine in tobacco can result in poor curing and poor leaf characteristics ("wet dog"), it is preferable to use non-chlorine sources of potash, i.e. potassium sulfate (0-0-50). Or potassium nitrate (13-0-44). Don't use muriate of potash (0-0-60). No more than 30 pounds of chlorine per acre should be applied to burley tobacco.

Selecting the Fertilizer Grade
Once the amount of N, P2O5, and K2O requirements has been determined, one should consider the options available to supply the required nutrients at the most economical prices. The following table gives some of the available fertilizers blended for burley.

Nutrients Contained In: N
   lbs/A
Analysis Amount lbs P2O5 K2O
5-10-15 1000 50 100 150
8-16-24 1000 80 160 240
10-6-18 1000 100 60 180
34-0-0 100 34 0 0
16-0-0 100 16 0 0
15-0-14 100 15 0 14
13-0-44 100 13 0 44

The analysis of a fertilizer gives the percentage of nitrogen, phosphorus (P2O5), and potassium (K2O) contained in the material. The analysis determines the amount of nutrients supplied. For example, a 5-10-15 supplies 5 pounds of nitrogen, 10 pounds of phosphorus (P2O5) and 15 pounds of potassium (K2O) for each 100 pounds of fertilizer. Custom blended fertilizer materials are available in most areas and can be used to meet fertility needs more effectively. By shopping for the best price, a less costly fertilizer program can be obtained.

Transplant Starter Solutions
The use of soluble fertilizer materials in the transplant water has historically resulted in reductions in plant stand and stunted growth. The probability of such an effect is great enough to discourage the use of starter solutions. If any benefit is to be expected from their use, it would be the ready availability of phosphorus to the transplant when soil availability may be lacking. This would be most important in years with a cool, wet spring. In recent years, new materials with relatively high phosphorus levels have become available. In 1993, a study was conducted to evaluate five of the many products available. The test evaluated starter fertilizers using both plant bed and greenhouse-grown transplants. Treatments tested included:

Trt No. ProductAnalysisApplication rate
1Untreated ----- ----
2Exceed 10-10-102 qts/a
3Jump-Start 8-31-42 qts/a
4Charge8-32-52 qts/a
5Pro-Sol10-52-810 lbs/a
6Miller12-48-810 lbs/a

The products tested differ in analysis (N:P:K) and no attempt was made to apply similar nutrient levels with each product. Products were applied at labeled rates; and therefore, nutrient levels are not equal among the treatments.

Measurement of plants in the field indicated that >


Transfer interrupted!

apid early season growth than observed with the low P fertilizer (Trt.2) or untreated plants (Trt 1). As plants neared topping stage, differences between the treatments tended to diminish. However, plants in Trts 3-6 did come into top earlier than those in Trts 1 and 2. There was no apparent difference in the response of plant bed and greenhouse-grown transplants to the fertilizers. Research conducted previously has shown the benefit of available P on early season growth; however, no benefit has been observed in the final yield of the crop. Such was the case with this study also. There was no significant difference in the yield of any of the treatments for both plant bed and greenhouse transplants, regardless of early-season growth effects observed (see Table 7).

Table 7. Topping and yield data for six transplant water treatments applied to plant bed and greenhouse float transplants, Southern Piedmont AREC, 1993.

 Percent of Plants topped by July 19Yield (lbs/a)
Starter FertilizerGH PBGH PB
Untreated 33 303456 3471
Exceed 23 30 3365 3400
Jump-Start 69 88 3094 3424
Charge 59 64 3440 3525
Pro-Sol 81 883122 3399
Miller 86 593169 3356
GH = greenhouse and PB = plant bed grown transplants

Liming
A liming program, based on a soil test, should be a part of the overall management program for burley tobacco production. According to a summary of soil analyses from the Virginia Tech Soil Testing Laboratory, approximately 31% of the tobacco fields in Virginia need liming. With the shift to higher analysis fertilizer grades containing less lime filler, there is a greater need to supply calcium and magnesium through a liming program. Calcium and magnesium can be obtained at a lower cost from lime than from fertilizers.

The desirable pH range for burley tobacco in Southwest Virginia is 5.8 to 6.2. Applying dolomitic lime when needed will lower soil acidity (raise pH) and reduce the exchangeable aluminum, which can be toxic to plants. Increasing the soil pH will also reduce the available manganese contained in our soils. The efficiency of plant uptake and use of phosphorus and other nutrients is increased when soils are properly limed. Since limestone contains magnesium and/or calcium these nutrients are increased as lime is applied. Approximate amounts of limestone to attain a pH of 6.2 (on unlimed sandy, loamy, and clayey soils) are shown in the following table:

Approximate Amounts of Limestone to Attain a Desired pH of 6.2.

 Soil Type
pH of Unlimed Soils Sandy Loamy Clayey
  --------Lime, Tons/Acre--------
5.0 2.50 3.25 3.75
5.4 1.50 2.0 2.5
5.8 0.75 1.00 1.25

Lime is never suggested for burley tobacco except when a soil test indicates there is a need. Tobacco fields should not be overlimed because of the possibility of increasing certain disease problems (black root rot and black shank) and causing an imbalance of certain micronutrients.

Manganese Toxicity
In acid soils there is an increase in the availability of manganese. This element, though essential for plant growth, may be taken up in sufficient amounts to be toxic to the plants. There usually is no trouble with manganese toxicity when the acidity level is pH 5.5 or higher, but it can be expected to occur if the soil reaction drops to pH 5.2 or lower.

Under conditions of manganese toxicity, the leaves of the plants take on a light greenish yellow to a pale white, mottled appearance with dark green areas along the veins. The leaves also may appear to have a hard semi-glossy surface. If the condition is not severe, the plants may seem to fully recover and return to normal appearance. Applying lime as a sidedressing cannot be expected to correct the trouble for the immediate crop.

Secondary Elements and Micronutrients
In addition to nitrogen, phosphorus, and potassium, burley tobacco requires sulfur, calcium, and magnesium to produce normal growth.

Sulfur is amply supplied to tobacco as a naturally-occurring element in the soil, as a constituent of rain water, and as a chemical compound used in the preparation of fertilizers.

Land which has recently been limed to reduce soil acidity and has a pH between 5.5 and 6.0 should contain sufficient calcium for burley tobacco. It is not necessary to supply additional calcium in the form of fertilizer.

Since most tobacco fertilizers contain magnesium and nearly all ground limestone contains some magnesium, this element will usually be supplied in adequate amounts through the normal fertilizing and liming practices.

Other elements needed in very minute amounts are boron, zinc, manganese, copper, iron, molybdenum, and chlorine. The soil types on which burley is produced contain these elements to some degree, and the recommended pH level favors their availability to the plant. Also, fertilizers contain varying quantities of these elements. There is no evidence to indicate that the application of micronutrients should become a general practice in the fertilization of burley tobacco at this time.

Method of Application
On a fertile soil, it makes little difference whether subsequent fertilizer applications are plowed under or broadcast and disked-in after plowing. Row applications in excess of 500 pounds per acre of high-analysis mixed fertilizer should not be used because of the danger of root injury.

Sidedressing burley tobacco is not generally recommended. However, sidedressing will be beneficial when nitrogen or potassium deficiency symptoms appear early in the season because of excessive rainfall or lack of fertilization before planting. Use about 50 pounds of nitrogen and/or 100 pounds of potash per acre, incorporated into the soil by cultivation.

Foliar Fertilization
Using water-soluble fertilizers as a foliar application has not been proven to increase yields. Research from the University of Kentucky showed no advantage other than greening the crop up.

TOPPING AND SUCKER CONTROL

Topping
Research has shown burley tobacco to benefit from early topping, before the development of the full flower stage. Allowing a crop to reach full flower throughout an entire field before topping results in reduced yield of a lower quality tobacco, more difficult sucker control, increased likelihood of plants blowing over in the wind, and decreased drought tolerance. Suckers greater than one inch long should be removed at topping.

Chemical Sucker Control
Three types of chemicals are currently available for sucker control. Growers must have a basic understanding of how the various chemicals work in order to successfully use them.

  1. Contacts (fatty alcohols) quickly kill suckers by burning and must come in direct contact with the sucker buds to be effective. Suckers should turn brown within an hour after contact application. A sufficiently concentrated solution of contact material is required to obtain adequate sucker control. Use a 4% solution or 2 gals in 48 gals of water.
  2. Systemic chemicals or maleic hydrazide (MH) restrict sucker growth physiologically by stopping cell division. The only growth made after MH is applied is in the expansion of cells already present in the plant. Maleic hydrazide should be applied as a course spray to the upper 1/3 of the plant.
  3. The local systemic (Prime+ & Butralin) stops cell division in a localized area and must wet the sucker buds in each leaf axil to be effective. Prime+ has no true contact activity and does not turn the sucker black. Treated suckers will have a yellow, deformed appearance.

SUGGESTED TOPPING AND SUCKER CONTROL PROGRAMS

The following topping and sucker control programs may be followed:

Program I. Early Topping with Contact and Systemic Chemicals

  1. Apply a contact sucker at a 4% concentration (2 gal. in 48 gal. of water or 5 oz. in 1 gal. of water) when plants reach the button stage.
  2. A labeled rate of MH should be applied one week later. Alternatives to MH alone include:

Program II. Late Topping with MH Alone
Apply a labeled rate of MH when plants are in the elongated button to full flower stage. Remove all suckers greater than one inch long. Alternatives to MH alone include:

Program III. Prime+ Individual Plant Method
Apply Prime+ with a dropline, backpack, or jug when plants reach the elongated bud stage. Usually two or three trips are required to remove tops and treat all plants in the field. Individual plants should not be treated more than once. Growers are reminded to comply with all label directions regarding worker protection standards (WPS).

Precautions with contacts:

  1. Apply when suckers are small (not over one inch long).
  2. Never spray foam from tank; this will burn plants.
  3. Do not spray extremely succulent tobacco (tobacco with a light green to creamy white bud area). This indicates a fast rate of growth.
  4. Rain within an hour after application of contacts may reduce their effectiveness.
  5. Avoid weak solutions of product (see Table 5). Contact solutions should be at least 4% concentration in order to kill both primary and secondary suckers. It may be necessary to increase the concentration to 5% when applications are made under cool overcast weather conditions.

Precautions with local systemics:

  1. Rain occurring within 2 hours after spraying may reduce effectiveness.
  2. Applications to leaning plants, wet plants, or wilted plants may reduce effectiveness.
  3. Applications made before the elongated button stage of growth may result in chemical topping or distortion of leaves that were too immature at time of application.
  4. If suckers are not contacted by the material, they will grow vigorously and become very large.
  5. Prime+ carryover residues may injure small grain and corn, and has been reported to stunt early season growth of tobacco when used with dinitroaniline herbicides such as Prowl. A number of precautions have been added to the Prime+ label to apprise growers and applicators of the potential carryover and subsequent stunting of rotational crops that can occur if Prime+ is applied excessively. Fall disking and deep tillage are suggested to minimize this potential.

Precautions with systemics:

  1. Do not apply during the hot part of the day when stomata are closed and leaves are wilted.
  2. Rain within six hours after application of MH may reduce its effectiveness. Recent research by Seltmann in North Carolina showed that if a significant rain occurs more than three hours after application, only a half rate of MH should be reapplied to maintain good sucker control.

Butralin
Butralin is a local systemic material, similar to Prime+ in chemistry and use. The current label allows butralin to be applied with boom type sprayer, knapsack, or jug application. Butralin should be mixed at 1.7 fluid oz. per gallon of water. One gallon of the mixture should treat approximately 200 plants. Larger quantities may be mixed with 2 qts. of butralin in 35 gal. of water. Butalin may be used alone or in combination with MH-30 or other maleic hydrazide containing products. According to label, if tank mixed with MH-30 the mixture should contain 1.5 - 2.0 gal of MH-30 and 2 quarts of butralin in 50 gallons of water per acre. Applied alone, butralin should be applied at a rate of 2 to 3 quarts in 50 gallons of water per acre. If tank mixing butralin and MH-30 for knapsack sprayer use 4 fluid ounces of butralin and 12 fluid ounces of MH-30 in 3 gallons of water. No matter which application method is used apply as a course spray that provides adequate contact with each leaf axil.

Stifle
Stifle was first registered for use in burley tobacco in 1998. Stifle is a prepackaged combination of butralin and maleic hydrazide. One gallon of stifle contains the same amount of maleic hydrazide as one gallon of MH-30 and approximately 38% as much butralin as one gallon of butralin. There is no difference in application method than the tank mix of butralin and MH-30(must run down the stalk). According to the label stifle should be applied at the rate of 1.5 to 2.0 gallon in 50 gallons of water. For use in a knapsack sprayer mix 12 fluid ounces in 3 gallons of water.

EPA WORKER PROTECTION STANDARDS
Read and follow all label directions regarding EPA Worker Protection Standards (WPS). Proposed WPS rules will have a dramatic impact on how Virginia growers apply sucker control chemicals. Required personal protective equipment (PPE) and restricted-entry intervals (REI) following application will make hand application of Prime+ and contacts impractical. Hand topping following contact application provides the best level of sucker control, since the top serves to funnel the material down the stalk to contact each leaf axil. However, topping within the restricted-entry interval will necessitate workers to wear all required personal protective equipment to comply with WPS. Growers are also responsible for instruction of early-entry workers on how to prevent, recognize, and give correct first aid for heat illness (too much heat stress).

ATTENTION!

Precautions

  1. RINSE OUT ALL SPRAY EQUIPMENT BEFORE USING IT WITH ANY SUCKER CONTROL MATERIAL.
  2. Observe all restrictions and precautions on pesticide labels.
  3. Store all pesticides behind locked doors, in original containers with labels intact.
  4. Use pesticides at correct dosages and intervals to avoid excessive residues and injury to plants and animals.
  5. Apply pesticides carefully to avoid drift.

Suggestions for Application of Sucker Control Materials

Type of Product When to Apply Time of Day Application Rate Application Procedure
Contacts (fatty alcohols) 1. 1st appl. at 50% button
2. Later applications should be made 1 wk apart (if needed)
When plants are turgid and leaves dry (mid-morning to mid-afternoon) 4% solution or 2 gal in 48 gal of water and apply at 50 gal of spray material per acre.Hand Application
20 psi max. and 1/2 to 2/3 fl oz per plant
Power Spray
20 psi using 3 solid cone nozzles per row (i.e. TG-5 and 2 TG-3's)
Prime+ 1. Individual plants at elongated button stage (droplines or jug application)
2. 7-10 days after 1st contact application
When leaves are dry 2% solution or 1 gal in 49 gal of water (2.5 fl oz of Prime+ per gal of water)coarse spray (20 psi and TG-3 or 5 nozzle) or drench using jugs and apply 1/2 fl oz per plant.
Systemics (MH) When used as part of sequential control program - apply 7 to 10 days after last contact application. In morning, after leaf surfaces are dry. Do not apply during the middle of hot days (plants wilted). 1 1/8 to 2 1/4 lb of MH (3/4 to 1 1/2 gal of 1.5 lb/gal product) (1/2 to 1 gal of 2.25 lb/gal product) Apply 40 to 50 gal of spray material per acre.40 to 60 psi using 3 hollow cone nozzles per row (i.e. TX-18)
Direct spray toward upper third of the plant.

Return to Table of Contents

Greenhouse Transplant Production

Danny R. Peek, Extension Specialist, Burley Tobacco
T. David Reed, Extension Agronomist, Tobacco

Greenhouse transplant production has become a popular alternative to producing tobacco transplants in plant beds. Three of the most often cited advantages of greenhouse transplant production include: reduced labor required for transplant production, greater control of environmental conditions, and increased uniformity of transplants resulting in a more even growing crop in the field. Greenhouse culture does require increased capital investment in transplant production compared to plant beds. Furthermore, the production of plants in a soilless growing medium using hydroponic (float) techniques requires attention to new aspects of plant production. Finally, greenhouse producers have limited pest control options available, while the potential for serious disease problems is greatly increased with greenhouse transplant production.

Spiral Roots incidence is a significant problem in many tobacco transplant greenhouses. A spiral root seedling occurs when the root tip of the germinating seedling is damaged and grows aerially or on top of the media and not down into the media. Often the seedling develops a secondary root that grows into the media and the seedling will survive. However, in most cases the seedling's growth is delayed and will usually not result in a useable transplant.

The specific cause of spiral root seedlings is not fully understood. Early research indicated that inadequate media aeration (too little air, too much moisture) played an important role in spiral root seedling occurrence. This has largely been remedied by growers through better attention to tray fling and not over packing media in trays. Differences may occur between different brands of media, but these incidences usually result from quality control problems associated with specific batches of media rather than a consistent problem with a specific brand.

Recent research has suggested a greater association between pelleted tobacco seed and spiral root occurrence. The incidence of spiral root is dramatically decreased with the use of unpelleted seed. However, using unpelleted seed is not practical due to the fact that it's significantly slower and virtually impossible to determine if a seed is placed in each cell of the tray. The basic properties of the seed that impact seed vigor play an important role and this is further impacted by the nature of the pellet and how well it separates with the emerging seedling on the media surface. This is a problem when the breakdown of the seed pellet is less than desired. This situation is further complicated by differing wetting properties of the various brands of media and their impact on breaking apart the seed pellet.

As described above, much of the causes of spiral root seedling may be largely out of the hands of the grower. Growers cannot alter the properties of the seed and or pellet. Growers should not try to alter the properties of a growing media but rather avoid using a media that is either too dry or too wet. Growers should be mindful of the environmental conditions of their greenhouse. A thermometer, placed at tray level, should be used as an indicator of temperature and not the thermostat controls. Optimum temperature is 72°F. Although it's not practical to expect this temperature to remain constant throughout the germination process the least amount of fluctuation should result in the fewest spiral root seedlings.

Seed Covering to Reduce Spiral Roots. Recent research has evaluated the practice of covering seeds to reduce or eliminate spiral root seedlings. The purpose of covering the seed is to provide more consistent wetting of the seed pellet. Research conducted at Virginia Tech and NCSU has shown that covering with growing medium and Vermiculite is very effective in reducing spiral roots. However, even distribution of small amounts of these materials is difficult. Uneven covering or excessive covering of the seed can result in decreased uniformity of seedling emergence and may result in reduced plant stand. Recently, a commercial product has been tested as a seed covering material with results similar to that of covering with growing medium. One advantage of this new product is that it lends itself to automated application procedures. However, use rates are relatively low and excessive rates could be detrimental to plant stand. Thus, a calibrated applicator is necessary.

At the present time, covering tobacco seed is not recommended as a standard practice. Growers that have significant problems with spiral root seedlings may want to cover a few trays to evaluate this practice for their operation. Since covering seed could delay seedling emergence by 1-3 days growers should delay fertilization 1-3 days after seeding to reduce the chance of salts injury. Additionally, extension agents will have research results from test conducted in 2001 and may offer growers the opportunity to visit on-farm seed trials.

GREENHOUSE MANAGEMENT PRACTICES

Greenhouse production of tobacco transplants involves a much greater level of supervision and management than required with a plant bed. The following is a brief description of the important management practices required for successful production.

  1. Sanitation
    Sanitation is the primary means of pest control available to greenhouse tobacco producers. The four most important areas for sanitation include: the area in and around the greenhouse, people entering the greenhouse, float trays, and clipping equipment and the clipping operation. Specific information on sanitation is presented in the Disease Control section of this guide.
  2. Ventilation and Air Circulation
    Ventilation is necessary to remove moisture that naturally accumulates inside the greenhouse and to prevent high temperatures. Air circulation within the greenhouse is beneficial to reduce temperature stratification, reduce condensation on the greenhouse cover, remove moisture from the plant canopy (drier foliage), and evenly distribute greenhouse gases. The most common style of greenhouse used for tobacco transplant production utilizes side curtains that provide ventilation for cooling and allows fresh air exchange which is critical for reducing condensation within the greenhouse. The use of horizontal air flow (HAF) or a polytube system is highly recommended to provide increased air circulation.
  3. Temperature Control
    The most demanding period for heating is during the germination of the seed. Until maximum germination is obtained, the minimum temperature should be maintained at 72°F. Extended periods of cooler temperatures will delay germination and decrease uniformity in the size of the seedlings. After germination, the minimum temperature may be reduced to 55°F. Preventing high temperatures is equally as important as providing necessary heat for a greenhouse. Young seedlings are particularly sensitive and the temperature should be kept below 95°F during the 2- to 4-leaf stage. As seedlings grow they are better able to withstand increasingly higher temperature; although, to reduce stress on the seedlings, the temperature should not be allowed to exceed 110°F. High temperatures place greater stress on the tobacco seedlings due to increased water usage and concentration of fertilizer salts within the growing medium.

    Primed tobacco seed is specialty processed seed that is "pregerminated" under controlled conditions and then pelleted. The use of primed seed will reduce the heating requirement and is recommended for use especially in outdoor float beds. The germination rate of primed seed at 600 F will be similar to unprimed seed at 70° F. However, the final germination percentage will usually not differ between primed and unprimed seed of the same variety.

    Greenhouse temperatures should be measured at plant level to more accurately measure conditions impacting the seedlings. The use of a recording thermometer to measure daily high and low temperatures is an excellent management practice.

  4. Media And Tray Filling
    Media and tray filling may be the source of the greatest number of problems for Virginia greenhouse tobacco producers in recent years. Dry cells and spiral roots are each related to media handling and the tray filling operation. Assuring that all cells within a tray are uniformly filled and that all trays are similar will improve the uniformity in seed germination and seedling growth. Cells must be completed filled for their entire depth to wick properly and prevent dry cells; but, overpacking of the cells must be avoided to prevent the occurrence of spiral root plants. Proper media moisture content is critical for adequate tray filling and the use of a premoistened medium is highly recommended. However, excessive moist media should be avoid since better plant stands are generally obtained with a media having a dry consistency rather than a media with more moisture and therefore a heavier consistency. Media should have only enough moisture to keep it from falling through the trays before floating. If trays wick properly, watering over the top should not be necessary to assist with seed germination. However, if trays are watered, only a fine mist should be used to prevent packing and waterlogging of the media.
  5. Fertilization
    Fertilizers used in float greenhouse transplant production are formulated to function with a soilless growing medium. Such fertilizers should contain at least 50 percent of their nitrogen as nitrate and should contain minimal urea which may injure young seedlings under certain conditions. Also important to proper fertilization is an accurate estimation of fertilizer solution concentration. In addition to using the correct fertilizer material, proper fertilization requires an accurate estimation of fertilizer solution concentration to ensure that seedlings are not injured by excessive fertilizer salts. The amount of fertilizer necessary for a float bay is determined by the volume of water in a bay, the fertilizer analysis, and the desired nutrient level of the float bay. Additional information on fertilization is presented on pages 20 and 21.
  6. Water Quality
    Water quality is a critical factor to consider with greenhouse production. Although water sources across the flue-cured tobacco producing area of Virginia pose little difficulty for most growers, sporadic instances of water quality problems have occurred for some growers. The only means of predicting such problems is through water testing and interpreting the results for plant production rather than as drinking water.
  7. Clipping
    Clipping is an essential management practice for direct-seeded greenhouse tobacco production. Begin clipping when plants are at least 2 inches to the bud. If seedling growth is unusually uneven, earlier clipping will allow smaller plants to catch up. Research conducted in Virginia indicates that the timing of the first clipping, the severity of clipping, and the number of total clippings does not have a significant impact on the stem diameter of the transplants. However, the above factors were important in controlling the growth rate of the seedlings and the size of the field-ready transplant. Very early clipping (1.5 inches to bud or less) resulted in shorter than desired transplants.

Suggested Clipping Program

Plant clippings must be collected to reduce the likelihood of disease development and spread throughout the entire greenhouse. The mower used to clip plants should be thoroughly cleaned and sanitized with a 50% chlorine bleach solution following each use.

The above description of greenhouse tobacco transplant production is greatly abbreviated. Additional information is available from your local Extension agent and is detailed in a Virginia Cooperative Extension bulletin, "Float Greenhouse Tobacco Transplant Production Guide", Publication No. 436-051.

Float Fertilization Programs
Three different fertilization programs are suggested for float greenhouse tobacco production, depending on management level.

  Program
Fertilizer Addition I II
  --- ppm N ---
at seeding 100 0
2 weeks after seeding --100
4 weeks after seeding or at 1st clipping 100100

Under normal circumstances no additional fertilizer should be necessary beyond the total of 200 ppm N. However, if the greenhouse is seeded too early and the production season is extended or if transplanting is delayed, a late season addition of fertilizer (75 to 100 ppm N) may be necessary to maintain adequate seedling nutrient levels.

Program I is the preferred fertilization schedule. This program provides a higher initial fertilization level (100 ppm N) at seeding. Research conducted at the Southern Piedmont AREC for two years and in grower greenhouses in 1995 and 96 indicate that this fertilization schedule provides quicker growth of seedlings as compared to fertilization schedules which utilize low initial fertilization levels (50 ppm N) or no fertilizer provided at seeding. There were no differences in plant stand, spiral roots, or the amount of algae growth on the media. Seeding date may be delayed at least one week with Program I as compared to Program II.

Program II provides seedlings with a reduced fertilizer level at seeding, thus decreasing the potential for salt injury due to over-fertilization. However, such injury observed in Virginia is generally the result of errors in fertilizer addition, poor media quality, or improper fertilizer materials.

Comparative trials with fertilizer rates ranging from 0 to 250 ppm N indicate that algae growth will occur at any level of fertilization (50 ppm N and greater). Withholding any fertilizer until 1 or 2 weeks after seeding will reduce algae growth at the expense of slower seedling growth.

Program III is to be used in greenhouses equipped with fertilizer injectors. Fertilizer injectors are used to add water containing a specified nutrient level to float bays. A concentrated fertilizer solution contained in a stock tank is diluted with the injector to obtain the desired nutrient level. The suggested fertilization program using an injector is to add 125 ppm N to the bays each time water is needed (including the original filling). Actual nutrient levels present in the float bays should be monitored to insure that adequate fertility is maintained. Research conducted on-farm in grower greenhouses in Virginia have shown that nutrients are taken up by the plants at a greater rate than water and fertility levels reached very low levels in some instances.

Calculation of Water Volume and Fertilizer Concentration
1. The number of gallons of water in a float bay may be calculated by:

length (ft) x width (ft) x depth (in) x 7.48 gal/ft3

                              12

Example: 16 ft x 5.5 ft x 4 in x 7.48 = 217 gal

                            12

2. The amount of fertilizer required per 100 gal of water is calculated by:

desired nutrient concentration (ppm) x 1.33
nutrient content of fertilizer (%)

Example: 150 ppm N x 1.33 = 10 oz per 100 gal

        20% N

Table 1. Amount of selected fertilizer grades to produce fertilizer solutions with 50 to 200 ppm nitrogen.

  ounces of fertilizer per 100 gals of water at various nitrogen (N) concentrations (ppm)
Fertilizer analysis 50 75 100 125 150 200
20-10-20
or
20-9-20
3.3 5.0 6.7 8.3 10.0 13.3
17-5-24 3.9 5.9 7.8 9.8 11.7 15.6
17-5-24
and
15-0-15a
2.6 and 1.5 3.9 and 2.2 5.2 and 2.9 6.6 and 3.7 7.8 and 4.4 10.5 and 5.9
16-4-16
or
16-5-16
4.26.28.310.4 12.516.6
15-5-15
or
15-4-15
4.36.78.911.1 13.317.7
aFertilization program with 2 parts 17-5-24 and 1 part 15-0-15.

Proper Tray Filling and Seeding are essential to produce a high percentage of usable plants. The media used for float transplant production is a specially formulated material and can not be satisfactory substituted with common potting media used with house plants. Greenhouse tobacco mixes should be available from most farm supply dealers. When filling trays, media should have sufficient moisture to properly pack into the cells. If the media needs additional moisture, water should be added to the bags the day before trays are to be filled.

When filling trays by hand, distribute the potting mix in a systematic manner to fill all cells with the same amount of mix. Dry cells occur when media does not fill the entire cell and thus fails to wick properly. Seed in dry cells do not germinate and thus a potential transplant is lost. A second problem related to tray filling is the occurrence of spiral root plants. This condition occurs when the root of a germinating seed does not penetrate into the media. Such plants will eventually die and thus a potential transplant is lost. The cause of spiral root plants is not completely understood; however, it does appear to be related to inadequate media aeration (too little air/too much water). Media must not be packed too tightly into trays or excessively moistened. If float trays are watered over-the-top to help dissolve seed coatings, water should be applied as a fine mist. Large droplets can result in excessive packing and waterlogging of the media.

Tray selection will influence both the productivity and management of a greenhouse. The different Styrofoam float trays used for tobacco production are the same size but differ in the number of cells or plants per tray (see Table 2). The advantage of high cell count trays is the increased productivity of a given size greenhouse. For example, 44 percent more transplants could be grown using 288 cell floats instead of 200 cell floats. However, the level of management is greater with the higher density float trays. Both root volume and stem diameter decrease with increasing cell number; and therefore, greater clipping frequency will be required to ensure adequate stem size. In addition, the increased crowding of the seedlings necessitates more critical ventilation and moisture reduction within the greenhouse to prevent environmental conditions that favor the development of disease.

Table 2. Float trays commonly used for greenhouse tobacco production.

Cells per tray Vol. per cell (cc) Plants per sq. ft.
200 27.0 80
242 23.5 97
253 16.0 101
288 17.0 115
338 8.6-11.2 135
392 13.6 157

Research conducted in Virginia to evaluate the impact of float cell number on transplant size and growth in the field. Stem diameter and plant size of 200 and 288 cell transplants were similar. Transplants from 338 cell trays, and to a greater extent 392's, were significantly smaller than those from 288 or fewer cell trays. However, there were no differences in plant stand, early-season growth, and yield of plants from any of the float trays tested.

The biggest difference between the float cell numbers is the cost per transplant. The larger transplants from a 200 cell float cost more to produce since fewer can be grown per square foot of greenhouse. For tobacco growers in Virginia, the 253 or 288 cell floats would be a good compromise between transplant size and transplant cost. This is especially important with outdoor float bed growers who must balance transplant number needed against the ability to adequately heat the float beds.

Attention to the seeding of trays will result in a greater number of usable transplants. Tray cells not seeded or double seeded will reduce the number of transplants. Proper dibbling of trays (creating shallow depressions in each cell) will provide better seed/media contact and position the seed in the center of the cells. The date that a greenhouse is seeded has a significant impact upon the management of a greenhouse. Seeding too early increases heating costs, lengthens the exposure of plants to possible pest problems, and requires excessive clipping. Sixty to 65 days is a conservative estimate of the time needed to allow for growing plants from seeding to transplanting time in a direct-seeded outdoor float bed.

Tobacco Transplant Production in Outdoor Float Beds
Outdoor float beds are a low cost method of greenhouse tobacco transplant production for limited acreage. Seedlings in outdoor float beds may be started by two different methods. The first is direct-seeding, as in a conventional transplant greenhouse. The alternative is to produce transplants using a seedling transfer production method.

Transfer beds are used only to grow plants off from a small seedling stage to transplant size. Seeds are not actually germinated in the outdoor transfer float bed. As a result, the heating requirement is greatly reduced since frost protection is the primary concern. The disadvantage of transfer beds is the increased labor necessary for hand transfer of the small seedlings to the float trays. The plug-and-transfer method was the original method of producing burley transplants using the float system. Commercially-grown "miniplugs" or small seedlings are purchased in special trays and transferred by hand to conventional float trays. Seedlings are grown to transplant size in either an outdoor float bed or greenhouse. Although miniplugs represent an additional expense, they do reduce the risk and management associated with other float transplant production methods. In the seed-and-transfer method seedlings are started from conventional, uncoated seed and transferred to float trays in outdoor beds. Detailed directions for seed-and-transfer tobacco transplant production may be found later in this section of the production guide.

Float Bed Construction
Outdoor float beds may be designed and constructed in many different ways. Individual growers should consider the materials available and the desired expense when considering how to construct float beds. Factors to consider include: 1) adequate strength of the top, 2) providing sufficient heating, and 3) ease of access for observation and management of seedlings. Outdoor float beds evaluated at the Southern Piedmont Center in 1993 and 1994 have utilized a narrow design with a separate frame for the top that can be completely removed from the bed. Such a design allowed for excellent access to the seedlings, complete ventilation of the float bed, and clipping of the seedlings with a tractor-mounted bush-hog.

The size of the float bed(s) to be constructed will be determined by the required number of transplants, the ability to provide adequate heating, and the float tray cell size to be used. Float trays are approximately 13.5 in. wide and 26.5 in. long and vary in the number and size of cells in which the seedlings grow. Comparative information on the different float trays available is presented later in this section of the production guide.

The frame of the float bed should be sized to hold the desired number of trays and have approximately 2 in. of additional space along the length and width of the bed to allow ease of removal of float trays. Larger amounts of exposed water will encourage excessive algae growth.

One example of an outdoor float bed to grow transplants for the average-sized burley tobacco producer would be a 40 tray float bay. Trays in the bay could be arranged 5 wide (side-to-side) and 8 trays long (end-to-end). The inside dimensions of the float bay frame (2 x 6 in lumber) would be:

length = 8 trays x 26.5 in. + 2 in. = 17 ft. 10 in.
width = 5 trays x 26.5 in. + 2 in. = 5 ft. 10 in.

The number of transplants produced from this 40-tray float bed will be influenced by the float tray cell number and the percentage of usable transplants produced from each (dependent on management).

 Number of transplants from 40 trays with
Float tray cell number 75% usable 90% usable
200 6000 7200
253 7590 9108
288 8640 10,368
338 10,140 12,168
392 11,760 14,112

If increased transplant number is needed, larger beds may be constructed. However, growers are reminded to consider the heating requirement, necessary structure strength of the top, and ease of management with larger float bed sizes.

The length of the bed can be made from 1 or more lengths of 2 x 6 treated lumber and joined securely. Short wooden stakes driven into the ground along the length of the bed will keep the frame from bowing under the weight of the water contained inside. The cover over the float bed may be constructed in one of many different ways. Factors to consider include:

The bed frame should be lined with a single layer of 6 mil black plastic to hold water in the float bay. The ground under the plastic should be smoothed and may be covered with a thin layer of sand or rock dust to reduce the likelihood of sharp objects puncturing the plastic liner. Any leaks that do occur should be repaired. Float beds should be located on a site receiving full sun and near electricity, if necessary. The site should be leveled to provide uniform depth of water throughout the float bays. Sand or rock dust may be used for leveling and will reduce drainage problems and muddy areas around the bays.

Suggested Sizes of Outdoor Float Beds
The following are suggested dimensions for the style of float beds evaluated at the Southwest Virginia and Southern Piedmont ARECs. These beds consisted of a 2 x 6 frame for the water bed and a 2 x 4 frame (turned up on the 2 in. side) around the water bed to attach cover support bows made from 3/4 in. flexible water pipe. The 2 x 4 cover frame can be completely removed from the float bed to provide ventilation and allow for clipping.

     Inside Dimension
Tray Number2 x 6 in. bed frame 2 x 4 in. frame for cover
Width Length Total L1 W1 L2 W2
3 6 18 13' 5" 3' 7" 13' 10" 4' 6"
3 8 24 17' 10" 3' 7" 18' 3" 4' 6"
3 10 30 22' 3" 3' 7" 22' 8" 4' 6"
4 6 24 13' 5" 4' 8" 13' 10" 5' 1"
4 8 32 17' 10" 4' 8" 18' 3" 5' 1"
4 10 40 22' 3" 4' 8" 22' 8" 5' 1"
5 6 30 13' 5" 5' 10" 13' 10" 6' 3"
5 8 40 17' 10" 5' 10" 18' 3" 6' 3"
5 10 50 22' 3" 5' 10" 22' 8" 6' 3"
6a 10 60 22' 3" 6" 11" 22' 8" 7 ' 4"
6a 14 84 31' 1" 6" 11" 31' 6" 7 ' 4"
6a 18 108 39' 11" 6" 11" 40' 4" 7 ' 4"
6a 22 132 48' 9" 6" 11" 49' 2" 7 ' 4"
aThe size of a removable top constructed with a 2 x 4 frame may be too large with float beds wider than 8 feet or longer than 15 or 20 ft.

Bows supporting the cover can be made from 1/2 or 3/4 in. plastic PVC pipe. Space bows 18 to 24 in. apart. The length of the bows should be 90 in. for a float bed 4 trays wide and approximately 104 in. for a bed 5 trays wide.

Constructing float beds wider than 6 trays or longer than 15 or 20 feet will make a removable top difficult to lift. In this case, other provisions must be made to provide adequate ventilation and access to the float trays.

Heating of Outdoor Float Beds
Supplemental heat will be necessary for reliable production of transplants in outdoor float beds. Transfer beds may require limited heating for frost protection. Heat lamps strung above the plants for the length of the float bay (100 watts per 100 sq. ft.) or water bed heaters should provide adequate frost protection. Direct-seeded beds require more extensive heating to obtain satisfactory germination. The low cost, temporary nature of outdoor float beds limits the available options for heating. Early research with outdoor float beds evaluated the use of ceramic heaters for direct-seeded outdoor float beds. However, the use of such heaters is discouraged due to the potential electrical hazard associated with outdoor float beds. The high electrical demand of ceramic heaters coupled with safety considerations limit their usefulness in heating outdoor float beds. Each ceramic heater requires a separate 20 amp circuit with a ground fault interrupt.

Water bed heaters (heat mat placed under the bed liner) have successfully been used for heating direct-seeded float beds. One heater per 20 trays should be sufficient if other necessary procedures are followed. Thermostats should be set at 80°F. Empty trays (one per water bed heater) should be placed in the bed to allow heat to move from the water to the air above the trays.

Heat loss, and therefore, the heating requirement can be significantly reduced by covering beds with solid plastic to reduce radiational heat loss occurring at night. Such covers should be provided when low temperatures are predicted to fall to 35°F or below.

Growers must exercise extreme caution and follow all safety rules pertaining to electrical wiring and the use of electrical equipment in the outdoor environment and near water.

Covers for Outdoor Float Beds
Clear, solid plastic should not be used as a cover material for outdoor float beds. High temperatures may buildup very rapidly under solid plastic and kill young seedlings. The typical outdoor float bed does not have sufficient ventilation to prevent the buildup of excessive heat. Fabric plant bed covers, such as Reemay and Typar, are better suited for float beds. Although not essential, two layers of Reemay or a heavier weight cotton cover may be used to further insulate the beds during cold weather, particularly during germination of the seed. Vispore, a plant bed cover material made by Tredegar Industries, is a perforated plastic cover that has been evaluated on outdoor float beds at the Southwest Virginia and Southern Piedmont ARECs. The very small holes in this material reduce the buildup of excessive heat, but are so small that rainfall cannot pass through the cover onto the plants. It is recommended that the heavier grade (2.5 mil) of this cover be used for float beds, and that the cover should be turned with the rough side up (to better shed water).

Resent research has shown the use of a 50% white shade plastic to be a very effective cover for outdoor float beds. Growers should be sure that the shade plastic is actually 50%. If the covering is higher percent shade, seedlings will become spindly for lack of sunlight., however, less shade would allow too much sunlight resulting in temperatures high enough to damage or kill seedlings.

An on-farm study showed fewer incidences of spiral root seedlings when produced using the 50% shade plastic with the outdoor float bed than in a traditional greenhouse. This was probably a result of higher humidity in the float bed and less drying of the seed and pellet.

Procedures for Seed and Transfer Transplant Production
Transplant production with the seed-and-transfer method begins with the sowing of uncoated seed in small pans or trays, and later hand-transfer of the young, bare-rooted seedlings to float trays used for greenhouse production. Specific steps in the seed-and-transfer procedure include:

  1. Seeding of germination trays
    • Plastic nursery flats available from most garden stores make excellent germination trays. The most common size is 22 x 11 in. and approximately 2 in. deep. The use of double trays, one with small holes in the bottom and placed into a solid bottom tray, will enable watering of the germination trays from the bottom.
    • Fill germination trays with soilless greenhouse mix that will be later used for the float trays. Do not pack the potting mix in trays; allow to settle into place. Overpacking will result in waterlogging of the media and cause poor seedling growth.
    • Germination trays may be seeded by what is commonly called the "salt shaker" method:
      • Mix seed with a carrier for even distribution of seed. Two tablespoons of clean sand (white play sand) and tobacco seed measured from two .22 caliber long rifle shell casings should be mixed thoroughly for each germination tray.
      • Distribute the seed/sand mixture using a clean salt shaker. Greater uniformity is possible if more than one pass is made over each tray.

  2. Fertilization and watering
    • Watering from the bottom rather than overtop is most desirable.
    • The potting mix may be initially wetted prior to seeding or immediately after trays are seeded.
    • The initial wetting should be with fertilized water, using 1 teaspoon of a water soluble 20% nitrogen fertilizer (20-20-20 or preferably 20-10-20). This amount of fertilizer should be sufficient to grow seedlings to the transfer size.
    • Check trays daily for watering; keep approximately 1/2 in. of water in the bottom tray.

  3. Growing environment
    • Germination trays may be placed in a heated (70oF) area of a house receiving indirect sunlight throughout the day. More attention is necessary if placed in direct sunlight. High temperatures that can kill young seedlings may occur if trays are covered with plastic and placed in full sun.
    • If fluorescent lights are used, place close together and directly above the trays (12 to 18 in.). Provide at least 14 to 16 hours of light each day (continuous light is acceptable). Trays placed under artificial lights may be initially covered with clear plastic to provide increased humidity for the first 3 to 4 days. Seedlings grown under artificial lighting will require hardening-off. Trays should be moved to outside shade for 2 to 3 days for hardening before transfer of seedlings to outdoor float beds.
    • Trays may also be placed in a heated greenhouse or heated cold frames. Special attention is necessary to provide adequate ventilation to prevent excessively high temperatures in small, heated, enclosed environments receiving direct sunlight.

  4. Timing and number of germination trays
    • Seedlings will be ready for transfer 3 to 4 weeks after seeding (1 to 1 1/2 in. tall).
    • Each germination tray should produce 1200 to 1500 seedlings.
    • Allow an additional 4 to 5 weeks after transfer for seedlings to grow to transplant size in the outdoor float bed.

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Disease Control For Burley Tobacco

Charles S. Johnson, Extension Plant Pathologist, Tobacco

Good disease control results from accurate diagnosis of disease problems, careful consideration of disease severity in each field, and prudent use of disease control practices. Crop rotation, early root destruction, and resistant varieties should always be used in conjunction with disease control chemicals because consistent disease control depends on the use of several control practices together.

ACCURATE DIAGNOSES OF DISEASE PROBLEMS is the first step in controlling burley tobacco diseases. Note any signs of disease during the growing season. Contact your Cooperative Extension agent when you believe that a significant problem may be developing. Plant and soil samples can be taken and analyzed to identify the cause of the problem. Don't forget to record what the problem was determined to be, where and when it occurred, and how bad it eventually became, so that you can plan appropriate control practices for the future.

CROP ROTATION is particularly effective in helping to control tobacco diseases and also provides many agronomic benefits. Length of rotation (the longer the better) and types of alternate crops are among the most important rotation considerations. Table 1 lists some possible rotation crops:

Table 1. Suggested Rotation Crops for Tobacco Disease Control
Disease Suggested Rotation Crop
BLACK SHANK Any alternate crop may be used
ROOT-KNOT NEMATODE Small Grains, Fescue, Sudan Grass
TOBACCO MOSAIC Most crops other than tomato and pepper
BLACK ROOT ROT Small Grains, Fescue, Corn, Most non-leguminous plants.

EARLY DESTRUCTION OF ROOTS also reduces overwintering populations of nematodes and disease-causing organisms, as well as many insects, grasses, and weeds. The earlier and more complete the destruction of tobacco debris, the better the disease control. Always remember that the objective of early root destruction is to pull the roots out of the ground, dry them out, break them up, and get them decayed as soon as possible. Table 2 lists the steps involved in this important tobacco disease control practice:

Table 2. Steps in Early Stalk and Root Destruction

  1. Plow or disc-out stubble as soon after harvest as possible. Be sure to pull roots completely out of the soil.
  2. Re-disc the field 2 weeks after the first operation.
  3. Plant a cover crop when root systems are completely dried-out and dead.

DISEASE-RESISTANT VARIETIES may be the most cost-effective way to control disease. However, varieties resistant to black root rot and black shank are not immune to these diseases. Significant losses can still occur under heavy disease pressure. Crop rotation and early root destruction should be used along with resistance. Pesticide use may be necessary in fields with a history of extremely severe black shank.

DISEASE CONTROL IN TOBACCO GREENHOUSES

Disease causing organisms can enter a greenhouse in soil or plant debris. Entrances should be covered with asphalt, concrete, gravel, or rock dust, and footwear should be cleaned or disinfected before entering a greenhouse. New float bay liners should be used each year and should be free of soil and plant debris. Greenhouse equipment should also be sanitized periodically. A 1:10 solution of household bleach and water is sufficient for these purposes, as are most disinfectants.

If tobacco mosaic (TMV) may have occurred in the previous year, greenhouse surfaces that may come in contact with plants should be disinfected. Such surfaces should include side-curtains, center walkways, and the 2x6 boards that form the float bays. However, there is no need to spray the purline supports or the plastic covers over the greenhouse. Relatively new float trays that may have been used when TMV may have been present should be washed and cleaned thoroughly before being fumigated. Old trays should be discarded and replaced with new trays. Mosaic has a number of weed hosts (horsenettle, ground cherry) which should be removed from the vicinity of tobacco greenhouses.

Float trays should be cleaned and then fumigated with methyl bromide or aerated steam (140°F to 175°F for 30 minutes) to minimize Rhizoctonia damping-off and sore shin. Dry trays should be loosely stacked no more than 5 ft high and completely enclosed in plastic. Three pounds of methyl bromide will fumigate 1,000 cubic feet (1,500 trays). Trays should be fumigated 24 to 48 hours, then aerated for at least 48 hours before use. Be sure to read the label for space fumigation and follow it exactly.

Do not fill float bays with water from surface water sources like streams or ponds. Water from these sources may be contaminated by soil run-off from fields infested with black shank or Granville wilt. Don't move water from one bay to another to reduce potential spread of water-borne pathogens. Be careful to avoid introducing disinfestants into water intended for plant uptake.

To avoid spreading tobacco mosaic or TMV, mower blades and decks should be sanitized with a 1:1 bleach: water solution between greenhouses and after each clipping. Plant debris left on trays after clipping is one of the primary causes of collar rot problems. High vacuum mowers should be used to clip tobacco seedlings. Clippings, unused plants, and used media should be dumped at least 100 yards from the greenhouse.

Condensation on the underside of the greenhouse top and on leaf surfaces creates conditions that favor disease. This condensation often results from a difference in temperature between the inside and outside of the greenhouse, particularly at sunset. Ventilating the greenhouse near sunset with horizontal airflow fans will help reduce potential condensation. Minimize overhead watering and potential splashing of media from one tray cell to another. Correcting drainage problems in and around the greenhouse will also help avoid excess humidity.

Weekly application of 1/2 lb of Dithane DF per 100 gal of water (1 level tsp/gal) should start approximately 1 week after seedlings are big enough to cover the tray cells. Spray volume should increase from 3 to 6 gal/1,000 sq. ft. as plants grow. Fungicide application should continue until seedlings are transplanted.

Not seeding tobacco greenhouses and float beds until March, and eliminating any volunteer tobacco plants within these structures, should be an essential component of each growers' disease control plan. As a general rule, plants closely related to tobacco (tomatoes, peppers, etc) should not be grown in greenhouses used for transplant production.

SPECIFIC DISEASES IMPORTANT IN VIRGINIA

Black Root Rot:
Roots of infected plants are usually black in color and decayed, causing plants to grow poorly early in the growing season. Plants may appear to recover as the season progresses and temperatures increase. Black root rot may be controlled by keeping soil pH between 5 and 6, planting a resistant variety, avoiding early planting into cold soils (65°F), promoting good soil drainage, and using a 3-year rotation with small grains or corn. Red clover, soybeans, or other legumes should not be planted in black root rot infested fields.

Black Shank:
Any activity that moves soil from one place to another can spread this disease. Control practices should vary according to the number of plants expected to die from the disease. The following table presents generally appropriate practices to control different levels of black shank:

Severity Level Control Option
Low (Less than 60 plants/acre) Use a 2-3 year rotation and a moderately resistant variety (4-6 on the KY/TN scale).
Moderate (60 to 300 plants/acre) Use a 3-4 year rotation with a moderately resistant variety. One to two applications of a recommended soil pesticide may be necessary if rotation length can't be increased.
High (more than 300 plants/acre) Use a 4-5 year rotation with a resistant variety. Several applications of a recommended soil pesticide should also be made.

Black shank control with Ridomil Gold or Ultra Flourish improves when part of the fungicide is applied before transplanting, part at the first cultivation, and the rest is applied at layby.

Root-Knot and Lesion Nematodes are microscopic worms that live in the soil and feed on tobacco roots. Significant nematode problems are usually found in fields continuously planted with tobacco. Selection of rotation crops is very important. Legumes such as red clover, vetch, and soybeans are as susceptible to root-knot and lesion nematodes as tobacco. NC 2, NC 3, NC 4, and NC 5 are resistant to common root-knot nematodes.

Blue Mold:
Obtaining transplants locally will reduce the chances of introducing blue mold from tobacco production areas outside Virginia. Application of blue mold fungicides should begin as soon as disease has been predicted for your area by the Blue Mold Forecast System and local Extension advisories. Dithane and Acrobat must be applied using high pressure (~ 100 psi) and large amounts of water per acre. Diaphragm or piston pumps may be required to maintain adequate spray pressure. The following table illustrates the spray volumes required.

Crop StageGallons of Spray Mixture/Acre
 Air blast Sprayer Hydraulic Sprayer
Before layby10 20
Near layby2040
Waist-high plants30 60
Chest-high plants4080
Near topping50100

Hollow cone (D3-23 or D3-25, for example) or disk-core (TX10 or TX 12) type nozzles should be used to ensure thorough coverage of all leaves.

Air blast sprayers can be used for small plantings. Fungicides should be mixed at twice the normal concentration when an air blast sprayer is used. However, spray volumes should be cut in half when using an air blast sprayer.

Complete coverage is not required when Actigard is used for blue mold control. However, tobacco plants need 4-5 days after application of Actigard before they are fully protected from disease. Initial use of Actigard should occur within 3 days of any previous fungicide application. If this is not possible, tankmixing the first Actigard spray with a fungicide will also help protect your crop while the plants are developing "systemic acquired resistance" to blue mold. Burley tobacco is sensitive to Actigard. Growers should follow the Actigard label very closely to minimize potential yellowing or stunting of the crop.

Regardless of the spray method used, applications of Dithane or Acrobat must be repeated weekly until blue mold is no longer a threat. However, Dithane and Acrobat may not be applied to burley tobacco within 30 days of harvest. The preharvest interval for Actigard is 21 days. Products such as bleach and household cleaners may appear to control the disease at first, but have actually made blue mold problems worse in University tests.

Brown spot, Frogeye, Target Leaf Spot, and Ragged Leaf Spot:
Soil compaction, improper pH, nematodes, root diseases, and poor sucker control are often associated with epidemics of these diseases. Excessive fertilization should also be avoided. Cultural practices such as crop rotation and early destruction of tobacco debris reduce overwintering populations of the fungi that cause leaf diseases. Wider plant spacings can also help reduce leaf disease problems. No fungicides are available for control of these diseases. Losses from tobacco leaf diseases are most often minimized by harvesting quickly once the disease has been recognized as a problem.

Tobacco Mosaic Virus cannot be eliminated without crop rotation and early root destruction or use of mosaic-resistant varieties. Most burley varieties are resistant to tobacco mosaic virus. Use of manufactured tobacco products in the plant bed, greenhouse, and field should also be strongly discouraged. Washing hands with a 1% solution detergent about every half hour while handling transplants can also help reduce the spread of mosaic. If old boxes must be used, they can be decontaminated by scrubbing with a 1% detergent solution. Plants showing symptoms of mosaic before the first cultivation should be removed to prevent spread of the disease.

APPLICATION METHODS

The performance and safety of a chemical depends on proper application methods. Improper use of agricultural chemicals can reduce yields as severely as any pest and will not provide satisfactory disease control. Proper pesticide use depends upon correct diagnosis of the problem, a clear understanding of the label for each chemical being applied, adequate calibration of application equipment, and strict adherence to label directions and all federal, state and local pesticide laws and regulations.

Preplant Incorporated (PPI) - Refer to section under weed control.

Foliar Spray - Plant Bed applications should begin when plants are about the size of a dime. Applications should be repeated if sprays are washed off by rain or irrigation. Greenhouse applications should start when plants are large enough to cover the cell surface in which they reside. Field applications should be made when disease is predicted or threatens and repeated at 7-day intervals. Applications should also be repeated after rain. A disc-core (D3-45, etc.) or hollow-cone (TX-12) type nozzle should be used to apply foliar sprays to burley tobacco. Foliar fungicides should be applied at 100 psi in 20 to 100 gallons of water per acre. Both the tops and bottoms of leaves need to be covered. As the plants increase in size, the amount of water per acre should also be increased in order to get adequate coverage. The use of drop nozzles for field sprays will also help increase coverage.

Fumigation: - F-Row - Inject fumigant 6 to 8 inches deep with one chisel-type applicator in the center of the row. Soil should be sealed in the same operation by bedding the fumigated row area with enough soil to bring the soil surface 14 to 16 inches above the point of injection. F-Broadcast - Space chisels 8 inches apart and inject fumigant 10 to 12 inches below the soil surface. Soil should be sealed immediately with a roller, drag, or similar piece of equipment.

Precautionary and Restriction Statements - Take labels seriously. Read and follow all directions, cautions, precautions, restrictions, and special precautions on each product label. This publication must not be used as the only source of precautionary and restriction statements.

DISEASE RESISTANCE LEVELS OF SELECTED BURLEY VARIETIES1
  Black Shank       
 Rating for Race 0Rating for Race 1       
VarietyVerbalKY/TN2VerbalKY/TN2 Black Root Rot Fusarium Wilt Tobacco Mosaic Virus Wildfire Brown Spot Blue Mold Aphid Transmitted Viruses
KT 200 M 6 M 6 H S H H -- S M
HB 04P S 0 S 0 H -- H H -- S S
KY 8959 S 1 S 1 H S S H -- S M
KY 907 L 2 L 2 H M H H -- S M
KY 910 H 10 M 4 H L H H -- S S
VA 509 M 5 M 5 L L S H VS S S
HY 502 M 4 M 4 H L S H -- S S
Clay's 403 S 0 S 0 M M H H -- S S
Coop 313 S 1 S 1 MH -- H H -- S S
PF 561 M 5 M 5 H L H H -- S S
B 21xKY 10 S 0 S 0 L L H H S S T
KY 14xL8 H 10 S 0 M M H H T S S
R-6304 M 4 M 4 M L H H -- S M
R-711 S 0 S 0 M L H H -- S S
R-7124 S 0 S 0 H S H H -- S S
TN 86 M 4 M 4 H S S H -- S M
TN 90 M 4 M 4 H S H H -- S M
TN 97 M 5 M 5 H S H -- -- S M
NC 3 3 L 2 L 2 H S H H -- VS L
NC 4 3 L 2 L 2 H M H H -- S M
NC 5 3 H 10 M 4 H S H H -- S M
NC 20004 S 0 S 0 S -- H H -- M S
NC BH-129 S 1 S 1 H S H H -- S S
1 VS=very susceptible; S=susceptible; L=low resistance; M=moderate resistance; H=high resistance; T=tolerant.

2Rating on a 0-10 scale where 10=most resistant; Developed by the University of Kentucky-University of Tennessee Tobacco Task Force.

3Resistant to races 1 and 3 of the common root-knot nematode (Meloidogyne incognita).

4Tentative ratings base upon the limited information, ratings may change in the future.

PLANT BED FUMIGANTS

Disease Chemical Product Rate/100 sq yds Remarks
Nematodes and diseases methyl bromide (98%) + chloropicrin (2%) Brom-0-Gas (cans)
Terr-0-Gas 98 (cylinders)
9.0-18.0 lb Fall fumigation is preferred. Prepare seedbed as you would for seeding. You must use an airtight cover. Treat at soil temperature above 55oF. Expose soil to chemical for at least 24 hours and then aerate 24 to 48 hours before seeding. The hot-gas method will permit shorter exposure time. METHYL BROMIDE IS EXTREMELY POISONOUS. Use higher rates for disease and nematode infestations. Read precautionary statements.
methyl bromide (69%)
methyl bromide (66%) + chloropicrin (33%)
MBC
Terr-0-Gas 67
Tri-Con 67/33
7.7-11.0 lb
13.5 lb
9.3 lb
Aerate for 2 weeks before seeding.
Nematodes, insects, weeds, damping-off, black shank metham (32%) (SMDC)
metham (42%)
(SMDC)
Vapam
Metam CLR
Sectagon 42
1.5 gal
1.1 gal
1.25 gal
Fall fumigation is preferred. Prepare seedbed as you would for seeding. Apply to freshly prepared moist soil when temperature is above 55o F. Tarp Method: Inject chemical to a depth of 5 inches or spray or drench in 40.0 gal of water per 100 sq yds. Apply uniformly over the entire area. Cover area immediately with plastic no less than 1 day, but no more than 2 days. After removing plastic, cultivate soil lightly and wait 21 days prior to planting in treated area. Read precautionary statements.

FOLIAR DISEASES OF TOBACCO SEEDLINGS

Disease Chemical and Formulations Active Ingredient Rate Remarks
Tobacco Mosaic Virus (TMV) Milk (whole or skim)
Milk (dry skim)
5 gal/100 sq yd of bed
5 lb in 5 gals water /100 sq yd
Spray plants in plant bed from 1 to 24 hours before pulling. Should be combined with washing hands with phosphate detergent.
Phosphate detergent1/2 cup /gal of waterWash hands every 15 minutes during transplanting operations.
Anthracnose (Colletotrichum gloeosporoides) Blue Mold (Peronospora tabacina) Target Spot (Thanatephorus cucumeris) Dithane DF 0.5 lb/100 gal (1 level tsp/gal)Foliar SprayApply as a fine spray to the point of run-off to ensure thorough coverage. Begin applications before disease has been observed, but not before seedlings are the size of a dime. Use 3 gal of spray mixture /1000 sq. ft. (or 100 sq. yd.) when plants are about the size of a dime. Use 6-12 gal /1000 sq. ft. (or 100 sq. yd.) when the canopy has closed and plants are close to ready for transplanting. Repeat applications on a 7 day interval to protect new growth.
Angular Leaf Spot or Wildfire (Pseudomonas) Agrimycin 17, Agri-strep, etc. 100-200 ppm (2-4 tsp/3gal) Foliar Spray For blue mold suppression in plant beds (only).
Pythium Root Rot (Pythium spp.) Terramaster 35WP 2 oz/100 gal of float bed water Can be used before or after symptoms appear, but no earlier than 2 weeks after seeding. If symptoms reappear, a second application can be made no later than 8 weeks after seeding. MUST BE EVENLY DISTRIBUTED; when mixing, first form dilute slurry, then distribute slurry evenly and thoroughly in float bed water.

FIELD DISEASES OF TOBACCO

Root and Stem Diseases
     Disease2
Product Rate/A Application Method1 Black Shank Black Root Rot Granville Wilt
Ridomil Gold EC 2 pt Preplant F --- ---
Ultra Flourish 2 qt Preplant F --- ---
Ridomil Gold EC 1.0 pt + 1.0 pt Preplant + layby G --- ---
Ultra Flourish 2 qt + 2 qt Preplant + layby G --- ---
Ridomil Gold EC 1 pt + 0.5 - 1.0 pt + 0.5 - 1.0 pt Preplant + 1st cultivation + layby VG --- ---
Ultra Flourish 1 qt + 1-2 qt + 1-2 qt Preplant + 1st cultivation + layby VG --- ---
Telone C 17 10.5 gal F-Row F F G
Chlor-O-Pic 3 gal F-Row F F G
Chloropicrin 100 3 gal F-Row F F G
Tri-Con 67/33 6 gal F-Row F F G
Terr-O-Gas 67 6 gal F-Row F F G
1 F-Row ‚ inject 8 inches deep in row with single shank in center of row. Do not use more than a total of 3 qt of Ultra Flourish, or 3 pt of Ridomil Gold EC per acre. Drop nozzles should be used to apply these fungicides at layby.

2Control rating - F=fair; G=good; VG=very good. (X) - Will reduce disease losses but no current information on disease control performance. (-) - No disease control or not labeled for this disease.

FIELD DISEASES OF TOBACCO

Foliar Diseases - Blue Mold
Chemical Material Rate1 Application Method2 Comments
Systemic Fungicide
Acibenzolar-S-methyl
Actigard 50WP 0.5 oz/20 gal/A Foliar Do not apply to seedlings. Treated plants require 4-5 days to fully respond to each application. Only 2 sprays are allowed; the first when plants are 18 inches tall, and the second 7-10 days later.
Mefenoxam Ridomil Gold EC
Ultra Flourish
0.5-1 pt + 0.5 pt/A
1-2 pt + 1 pt/A
Preplant + Layby
Preplant + Layby
Most strains of the blue mold pathogen in 1995-2001 were insensitive to mefenoxam. However, mefenoxam will control sensitive strains early in the season, as well as Pythium damping-off. Read precautionary and rotation crop restrictions.
Protectant Fungicide
Dimethomorph and Mancozeb
Mancozeb
Acrobat MZ
Dithane DF
2.5 lbs per 100 gal of water
1.5 - 2.0 lbs per 100 gal of water
Foliar Spray
Foliar Spray
Begin sprays when the Blue Mold Advisory predicts disease and continue on a 5-7 day interval until the threat of disease subsides. Apply 20 to 30 gal/A of spray solution during the first month after transplanting. Gradually increase spray volume as the crop grows. Spray volumes should range between 80 and 100 gal/A on tobacco ready to be topped. Do not exceed 2.5 lb/A of Acrobat per application or 10 lb/A per season. Do not apply after the early button stage or within 21 days of the first harvest.
1Use higher rates of protectant fungicides for mature plants.

2Foliar spray - apply at 40-100 psi in 20 to 100 gal of water. The amount of water depends on size of plant. Use hollow-cone nozzles (TX12, etc.) Use drop nozzles to apply fungicide to both the top and bottom leaves. Preplant + layby - first application preplant followed by a second spray just before last cultivation.

FIELD DISEASES OF TOBACCO There Are No Chemical Controls For the Following Diseases:
Disease Comments
Botrytis Blight (Botrytis cinerea) This disease is restricted to tobacco greenhouses. A wet rot is often first observed on stems or leaves. A gray, downy material may be present on the surface of diseased areas. The only control methods available involve reducing surface moisture on leaves and stems (by correct watering and improving ventilation) and by collection and removal of loose leaf material resulting from transplant clipping operations.
Brown Spot (Alternaria alternata) Can be severe on mature tobacco, especially during periods of high humidity. Avoid practices that would leave mature leaves in the field or delay the maturity of the tobacco. Harvest early when lesions appear on dry leaves.
Collar Rot (Sclerotinia sclerotiorum) Symptoms of this disease (occurring only in greenhouse and float bed systems) resemble damping-off. Small groups of plants have brown, wet lesions near the base of stems. Leaf rot may be seen that appears to progress from leaf margins or tips toward the stem. White, cottony, mold may be visible. Irregularly shaped, white to black objects (sclerotia) may also be found attached to severely infected plant parts. Sclerotia may be carried to the field by infected plants. Infected plants, as well as plants immediately adjacent to diseased areas, should be discarded as soon as possible. Improving ventilation and reducing excess moisture will help reduce spread of the causal organism. Proper clipping procedures may also help.
Frenching (nonpathogenic causal agent) This disorder has been associated with toxins produced by a nonpathogenic bacterium, Bacillus cereus, and other nonpathogenic microorganisms. Frenching is more prevalent on wet, poorly-aerated soils. This problem can be more severe on neutral or alkaline soils and is sometimes associated with lack of available nitrogen or other minerals. Proper drainage and fertilization can be beneficial. Do not plant in alkaline soils and avoid heavy applications of lime.
Frog Eye (Cercospora nicotianae) Avoid overfertilization with nitrogen. Use a 2-year rotation and be sure to plow refuse under early.
Ragged leaf spot (Ascochyta nicotianae) Can be severe on green as well as mature tobacco. This disease may appear anytime during the mid- to latter part of the growing season. Severe epidemics will only occur when fields, and especially the leaves, remain wet for prolonged periods of time. No fungicides or resistant varieties are available. Harvesting mature tobacco promptly and minimizing crop stress are the best controls known at this time.
Southern Stem and Root Rot (Sclerotium rolfsii) This disease often occurs first in the plant bed, so disinfecting the bed is important. Choose disease-free transplants. There is no field control. Resistant varieties are not available.
Target Leaf Spot (Thanatephorus cucumeris) Can occur in greenhouses, plant beds, and in the field. Can be severe on green, as well as mature tobacco. Severe epidemics only occur when leaves remain wet for prolonged periods of time. No resistant cultivars are available. Improving watering and ventilation of transplants, harvesting mature tobacco promptly, and minimizing crop stress are the best controls known at this time.
Viruses (mosaic, vein-banding, tomato spotted wilt, etc.) Once a plant is infected, it remains infected for life. See special note on viruses.
Weather Fleck (ozone) This disorder appears as small brown to tan leaf spots in the plant bed and field. The major cause of this problem is ozone from car, industrial, and natural sources. Hot humid days followed by heavy rains increase severity of problem.
Wildfire, Angular Leaf Spot (Pseudomonas tabaci and P. angulata, respectively) Rotation is recommended. Streptomycin sulfate is used in the plant bed to obtain bacterial-free transplants. In addition, streptomycin sulfate can be used in the field.

Return to Table of Contents

Weed Control in Burley Tobacco

Charles S. Johnson, Extension Plant Pathologist, Tobacco

Good weed control uses crop rotation, early root destruction, cultivation, and appropriate use of herbicides. Most weeds found in tobacco fields can be controlled by several cultivations. However, poor weed control may result when rain prevents cultivation 1 to 3 weeks after transplanting. Use of a herbicide will reduce dependence on the first cultivation for early season weed control. The number of cultivations can often be reduced when a herbicide has been applied. Some herbicides may also be applied to the row middle after the last cultivation to obtain full season weed control. Herbicide use should be based upon the specific weeds present in each field, the weed control program that integrates best with overall farm management practices, and herbicide cost in relation to performance, crop safety, and anticipated rotational crops. Herbicide performance and safety are dependent upon the use of correct application methods. Special effort should be made to apply all herbicides exactly as stated on the product label.

IMPORTANT CONSIDERATIONS IN HERBICIDE USE

Selecting the Proper Herbicide
Weed Identification - Identifying the problem weeds in each field should be the first step in any weed control program. The majority of herbicides used in tobacco will control grasses and a limited number of broadleaf weeds. Check herbicide labels to ensure that the products are active against the desired weeds.

Use of herbicides with rotation crops may reduce populations of hard-to-control weeds in tobacco fields and avoid some of the problems associated with use of tobacco herbicides. The table on page 48 is a summary of herbicide performance for weeds found in burley tobacco fields in Virginia.

Soil Texture and Organic Matter Content - Herbicide rates should increase as percent organic matter increases and as soil texture changes from coarse to fine. However, the lowest recommended rate should always be used when percent organic matter is less than 1%, regardless of soil texture. The soil textures listed in herbicide labels and recommendations are as follows: Coarse Soils - sands, loamy sands, and sandy loams; Medium Soils - sandy clay loams, loams, silt loams, and silts; Fine Soils - clay loams, silty clay loams, and clays. The percent organic matter of your soils can be determined by taking a soil sample and submitting it to a soils laboratory for analysis.

Proper Herbicide Application
Soil Preparation - Most herbicides used in tobacco fields control weeds by preventing seed germination. Already established weeds are not significantly affected. All weed growth and crop stubble should be thoroughly worked into the soil prior to application of a tobacco herbicide. Soil should be moist and loose, with all clods broken up, before a herbicide is applied.

Spray Equipment - A standard low-pressure (25 to 50 psi) boom sprayer should be used to apply herbicides in 20 to 40 gallons of water per acre. Check for clogged nozzles and screens frequently while spraying. Use 50-mesh screens in strainers, nozzles, and suction units. Clean or replace dirty or worn out sprayer, boom, and nozzle parts to ensure uniform application. Be sure to calibrate the sprayer before use to avoid crop injury and/or poor herbicide performance. Ensure that the spray solution is continuously agitated. Do not apply a herbicide in strong wind, since wind can cause uneven coverage. Never leave a spray mixture in a sprayer overnight!

Herbicide Incorporation - All herbicides should be incorporated as soon after application as possible. Avoid using a large field disc to incorporate PPI herbicides. Use a combination, tandem, double disc, or disc harrow set to cut 4 to 6 inches deep. A disc set to cut 4 to 6 inches will incorporate a herbicide in the top 1 to 2 inches of soil. Shallow incorporation with implements set to cut less than 2 inches deep can result in erratic weed control. A disc operated only one time does not incorporate a herbicide adequately. Incorporating equipment should be operated in two different directions, at right angles to each other, at 4 to 6 mph. Discs should be no more than 24 inches in diameter and 8 inches apart. P.T.O.-driven equipment (tillers, cultivators, hoes) perform best on coarse soil types. P.T.O.-driven equipment should be set to cut 3 to 4 inches deep and should not be operated at a speed greater than 4 mph. Tillage or irrigation is often required to incorporate tobacco herbicides applied after transplanting. Using incorporation equipment and/or tractor speeds not listed on the product label may result in poor or erratic weed control and/or crop injury.

Undesired Effects of Herbicide Use
Effect of PPI Applications on Early Season Tobacco Growth - PPI herbicides can sometimes inhibit root development of transplants, delaying plant growth during the first month after transplanting. However, diseases, insects, unfavorable growing conditions, poor transplants, fertilizer and/or fumigant injury can also delay early season growth and development of tobacco. Possible early season growth reductions by herbicides can be avoided by surface application at transplanting or layby.

Effects of Herbicides on Rotation Crops - Residues from some tobacco herbicides may reduce growth of crops following tobacco. These effects are discussed in the labels for the particular herbicides involved. Potential carry-over can be reduced by: 1) using the minimum labeled rates for the chemical, for your weed problems, on your soils; 2) applying herbicides at transplanting and/or layby rather than PPI; and 3) deep plowing before seeding the fall crop.

Plant Bed Herbicides
Adequate weed control in burley tobacco plant beds can usually be obtained by fumigation. Poast herbicide may be applied to control emerged grasses. Special care is needed when mixing Poast. First fill the sprayer with 1/2 to 2/3 of the water needed to make the application. Add the oil concentrate first, then Poast, and then the remaining volume of water. Agitation must be maintained continnously while mixing and applying Poast. Don't apply Poast: (1) at rates above 2 tsp (0.33 oz.)/100 sq. yd. of plant bed; (2) more than once per season; (3) to grasses under stress; (4) if rainfall is expected within 1 hour; (5) with any other pesticide, additive, or fertilizer except as specified on the Poast label; or (6) through any type of irrigation system.

Preplant Incorporated Herbicides (PPI)
Apply the herbicide in an even broadcast application. Avoid spray overlap! Use fan-type (8004, etc.) or flood-jet (TK2, TK4, etc.) nozzles. Incorporate the herbicide immediately after application using recommended equipment.

Over-the-Top After Transplanting (OT) & Layby Herbicides
An OT application can be made as either a band or broadcast application within 7 days of transplanting. Tillage is required immediately before or at the time of an OT application if the application is made more than 2 days after transplanting or if rain has fallen or irrigation was applied since the crop was transplanted.

  1. Band Application - Apply the herbicide in a 14 to 24 inch band over the top of transplants during transplanting. Use fan-type, even-spray nozzles (8004E, etc.). The amount of herbicide required per acre of crop is reduced with band application and can be determined by the following formula:
    Lbs of Band Width (inches) Broadcast Rate
    Product/Acre = Row Spacing (inches) x in Lbs/A

  2. Broadcast Application - Apply the herbicide in an even broadcast application using a sprayer equipped with fan-type nozzles (8004, etc.). Be sure to use the recommended amount of product per acre.
Layby herbicides are applied as directed sprays to the row middles immediately after the last normal cultivation. The last cultivation should leave the row middles weed-free. Use commercially available drop nozzles equipped with flat, flood-jet (TK2, TK4, etc.) or even, flat-fan (8004, etc.) nozzles that allow you to apply the herbicide solution in a 16 to 30 inch band in the row middles. Use nozzles which apply one-half (1/2) the normal number of gallons per acre in fields where spray nozzles on the end of the boom pass over the same row middle twice (to prevent over-application). Irrigation will be required if 1 to 2 inches of rain do not fall within 7 to 10 days after application (to ensure herbicide activation).

PRECAUTIONARY AND RESTRICTION STATEMENTS